Semi Silica Bricks

Semi Silica Bricks
Details:
Semi silica bricks are manufactured using high-quality raw materials, primarily composed of pyrophyllite and clay. The production process involves precise mixing, molding, drying, and firing to ensure the bricks achieve optimal density and strength. These bricks are available in various sizes and shapes to meet the specific requirements of different applications. The primary crystalline phase in semi silica bricks is cristobalite, bonded with a glassy phase, which contributes to their high load-bearing ability and thermal stability. The manufacturing process can be divided into fired and unfired methods, with the former offering better thermal shock resistance due to the formation of a stable crystalline structure
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Description
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Semi silica bricks represent an economical yet high-performance refractory solution designed for industrial applications operating in the 1200-1450°C (2192-2642°F) temperature range. With silica content typically between 65-80% and alumina content of 15-30%, these versatile refractory bricks offer an optimal balance between performance and cost-effectiveness. Unlike standard fireclay bricks, semi-silica formulations demonstrate 2-3x better thermal shock resistance and 30% lower thermal conductivity, making them particularly suitable for cyclic heating applications found in boiler furnaces, hot blast stoves, and ceramic kilns. Their unique composite microstructure, combining cristobalite and mullite phases, provides excellent volume stability while maintaining good resistance to acidic slags and iron oxide penetration.

 

 

Product Parameters

 

Product Name Semi-silica brick
AI2O3/% 21.59
SiO2/% 76.58
Fe2O3/% 0.83
Refractoriness℃ 1630-1650
Bulk Density g/cm³ 2.1
Apparent Porosity % 18
Normal temperature compressive strength / MPa 29
Load softening temperature (T6.6) / °C 1490

 

Product Usage:

 

Semi silica bricks find extensive use in various industrial applications due to their versatile performance.
In the metallurgical sector, they are commonly used in ladle linings and the lower steel casting system, where they provide excellent resistance to slag erosion and thermal shock.
In the glass industry, semi silicon bricks are used in furnace roofs and regenerative chambers, protecting against the corrosive effects of molten glass.
They are also employed in ceramic kilns, rotary cement kilns, and petrochemical reactors, where their high-temperature stability and durability are crucial for long service life and minimal maintenance.

 

Product Advantages

high refractoriness

with a melting point above 1610℃, ensuring they can withstand extreme temperatures without deforming.

thermal shock resistance

maintain integrity during rapid temperature changes.
 

low thermal expansion

minimizes the risk of cracking or deformation

high compressive strength

ensures dimensional stability under significant mechanical loads.

resistant to acid and slag corrosion

making them ideal for chemically aggressive environments

Customizable:

Available in various sizes, shapes, and densities to meet specific needs.

 

Product technology:

 

The production of semi-Silica Bricks involves advanced technology and rigorous quality control to ensure superior performance. Key steps include:

silica brick production process
Key steps include:

Raw materials, including pyrophyllite and clay, are carefully selected and blended to achieve the desired chemical composition.
The mixture is then molded into the desired shape using high-pressure presses and dried to remove moisture.
The molded bricks are subjected to high-temperature firing in specialized kilns, with temperatures reaching up to 1600℃. This firing process ensures the formation of a stable crystalline structure, enhancing the bricks' refractory properties.
After firing, the bricks undergo rigorous quality inspection to verify their physical and chemical .

Why Choose Us?

 

1

23+

years experience focus on refractories field

2

2 plants

with 3 sets of tunnel kilns for 120,000 tonnes capacity

3

3 QC

Labs Technology Centres

4

120+ employees

with ISO9001,TUV,SGS,Intertek certifications

5

100+

abroad customers in 50+ countries

6

20+

major industry furnace projects yearly

 

Packing

Semi silica bricks are packaged to ensure safe transportation and storage. They are typically wrapped in moisture-resistant materials and secured in wooden crates or pallets. Each package is clearly labeled with product specifications and handling instructions to facilitate easy identification and proper handling. Custom packaging solutions are also available to meet specific customer requirements
silica brick packing

 

FAQ

 

Q: What is the primary application of semi silica bricks?

A: Semi silica refractory bricks are primarily used in ladle linings, lower steel casting systems, glass furnace roofs, and ceramic kilns

Q: Can semi silicon bricks withstand rapid temperature changes?

A: Yes, semi silicon bricks have excellent thermal shock resistance, allowing them to withstand rapid temperature changes without cracking

Q: What is the typical silica content in semi-silica bricks?

A: The silica content in semi-silica bricks typically ranges from 65% to 80%

Q: Are semi silica refractory bricks resistant to chemical corrosion?

A: Yes, semi silica refractory bricks are highly resistant to acid and slag corrosion, making them suitable for chemically aggressive environments

Q: Can you provide custom-sized semi silica firebricks?

A: Yes, we offer custom-sized semi silica fire bricks to meet the specific requirements of our customers

 

 

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