Alumina SIC Brick

Alumina SIC Brick
Details:
Alumina sic bricks represent a breakthrough in refractory technology, combining the superior corrosion resistance of high-purity alumina with the exceptional thermal conductivity and abrasion resistance of silicon carbide. Engineered for the most demanding industrial applications, these composite bricks typically contain 60-85% Al₂O₃ and 10-30% SiC, creating a material that outperforms traditional alumina or fireclay bricks in severe thermal, mechanical, and chemical conditions.
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Description
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Alumina sic bricks are manufactured using high-quality raw materials such as high-alumina bauxite clinker and silicon carbide. Silica mullite bricks, also known as HMS high-wear-resistant bricks, are specialized refractory materials designed for high abrasion and wear resistance, particularly in high-temperature environments. These bricks combine silica (SiO₂) with mullite (3Al₂O₃·2SiO₂), resulting in a strong, durable material with excellent thermal stability and resistance to chemical corrosion. They are widely used in the cement industry, especially in rotary kilns, due to their superior performance in high-temperature and corrosive environments.

 

Product Parameters

 

Brand

Properties

SIC60

SIC65

SIC70

 Refractoriness (SK)

38

39

39

Apparent Porosity (%)

16

16

14

Bulk Density (g/cm3)

2.5

2.7

2.8

 

Cold Crushing Strength (MPa)

70

90

110

 @1,400℃ Thermal Linear Expansion(%)

0.74

0.59

-

 @1,500℃x2hrs Permanent Linear Change(%)

±0.2

±0.2

±0.2

@0.2MPa Refractoriness Under Load(℃)

1400

1560

1600

 

Chemical

Composition (%)

 

Al2O3

58

68

70

SiO2

27

16.5

15

SiC

6

6.5

7

Fe2O3

1.8

1.7

1.5

 

Main Applications

Lime Kiln Cement Kiln
Various Rotary Kiln
Nonferrous Metal Furnace
Various High-temp Furnace

 

Product Usage:

 

alumina SiC bricks have become indispensable in industries where conventional refractories fail to meet performance and longevity requirements. In ironmaking, they serve as the primary lining material for blast furnace troughs and runner systems, where they withstand continuous contact with 1500°C molten iron while resisting erosion from slag and iron flows. Compared to traditional carbon blocks, they provide 2-3x longer campaign life while eliminating the safety concerns associated with carbon oxidation.

The aluminum industry extensively uses these bricks in:

Holding furnace linings (resisting cryolite penetration)

Launder systems (handling 700-800°C molten aluminum)

Anode baking furnaces (withstanding reducing/oxidizing transitions)

Other critical applications include:

Steel ladle slag lines (resisting CaO-SiO₂-Al₂O₃ slags)

Waste incinerators (handling corrosive ash compositions)

Chemical reactors (for sulfuric acid/petrochemical processes)

Ceramic kiln furniture (for high-temperature sintering)

 

Product Advantages

High-Temperature Resistance:

These bricks can withstand extreme temperatures, making them suitable for use in cement kilns and rotary kilns

Excellent Wear Resistance

The dense structure of silica mullite bricks provides superior resistance to mechanical wear

Thermal Shock Resistance

The low thermal expansion coefficient of the mullite phase allows the bricks to resist thermal stress during rapid temperature changes

Chemical Stability

Silica mullite bricks maintain stable physical and chemical properties at high temperatures, preventing deformation or cracking

Protective Layer Formation

The brick surface forms a dense protective layer during use, which prevents further erosion and extends the service life of the kiln

Customizable:

Available in various sizes and shapes to meet specific requirements.

 

Product technology:

 

 

clay brick production process
Key steps include:

The manufacturing process of silica mullite bricks involves several critical steps. High-quality raw materials such as high-alumina bauxite clinker and silicon carbide are carefully selected and blended. The mixture is then subjected to high-pressure molding to achieve a uniform and dense structure. The formed bricks are subsequently fired at high temperatures to ensure their strength and durability. This process results in bricks with a high degree of crystalline bonding, which enhances their resistance to chemical attack and thermal shock

Why Choose Us?

 

1

23+

years experience focus on refractories field

2

2 plants

with 3 sets of tunnel kilns for 120,000 tonnes capacity

3

3 QC

Labs Technology Centres

4

120+ employees

with ISO9001,TUV,SGS,Intertek certifications

5

100+

abroad customers in 50+ countries

6

20+

major industry furnace projects yearly

Packing

Alumina sic bricks are typically packaged in wooden crates or pallets to ensure safe transportation and storage. Each brick is carefully wrapped to prevent damage during transit.
The packaging is designed to protect the bricks from moisture and physical impact, maintaining their integrity until they reach the end-user. Proper packaging also facilitates easy handling and storage on construction sites or in industrial facilities.
fireclay brick packing

 

FAQ

 

Q: What are the primary advantages of using alumina sic bricks over other refractory materials?

A: Silica mullite bricks offer superior resistance to thermal shock and chemical attack. Their high density and low porosity make them ideal for applications where other materials may fail

Q: How do silica mullite bricks contribute to energy efficiency in industrial processes?

A: The low thermal conductivity of silica mullite bricks reduces heat loss, improving thermal efficiency. This can lead to significant energy savings and reduced operational costs

Q: Can silica mullite bricks be customized for specific applications?

A: Yes, our company offers customization options to meet the unique requirements of different industrial applications. We can adjust the chemical composition and physical properties of the bricks to optimize their performance

Q: What is the maximum recommended operating temperature?

A: Standard grades perform reliably at 1600-1650°C (2912-3000°F). Nitride-bonded versions extend this to 1750°C (3182°F) in reducing conditions.

 

 

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