Special Clay Bricks

Special Clay Bricks
Details:
Our Special Clay Bricks are engineered for exceptional thermal stability, chemical resistance, and durability. With high alumina content and low porosity, they offer superior thermal shock resistance and energy efficiency, making them ideal for furnaces, kilns, and industrial heaters in demanding environments.
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Description
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Special Clay Bricks are premium refractory materials made from high-purity clay and alumina. These bricks are designed to withstand extreme temperatures, chemical corrosion, and mechanical stress, making them perfect for high-temperature industrial applications. Their unique composition ensures excellent thermal insulation, low thermal conductivity, and long-lasting performance.

fireclay brick production line

 

Product Parameters

 

Brand
Properties

JC-30

JC-40

DN-17

DN-14

DN-12

Refractoriness (SK)

30

34

34

34

35

Apparent Porosity (%)

15

14

17

14

13

Bulk Density (g/cm3)

2.26

2.32

2.25

2.34

2.40

Cold Crushing Strength (MPa)

50

70

50

65

70

@1,000℃

Thermal Linear Expansion(%)

0.6

0.6

0.6

0.6

0.5

@1350℃ x 2hrs

Permanent Linear Change (%)

±0.3

±0.3

±0.2

±0.2

±0.1

@0.2MPa

Refractoriness Under Load (℃)

1250

1300

1,430

1,470

1,500

 

Chemical

Composition (%)

Al2O3

30

40

42

45

45

Fe2O3

2.0

1.8

1.7

1.5

1.3

Main Applications

Reheating Furnace ,

Various Rotary Kiln

Incinerator

Non Ferrous, Metal Furnace

Glass Furnace

General Industrial Furnace etc.

 

Product Usage:

 

Special Clay Bricks are widely used in industries requiring high-temperature and corrosion-resistant solutions, including:

  • Steel Industry: Lining for ladles, tundishes, and blast furnaces.
  • Glass Industry: Melting tanks, annealing furnaces, and forehearths.
  • Cement Industry: Kilns, preheaters, and cyclones.
  • Petrochemical Industry: Heaters, reformers, and incinerators.
  • Power Plants: Boilers and thermal insulation for turbines.
  • Their versatility and durability make them suitable for both high-temperature and chemically aggressive environments

 

Product Advantages

High-Temperature Resistant:

Withstands temperatures up to 1600°C (2912°F).

Excellent Thermal Shock Resistance:

Maintains structural integrity under rapid temperature changes.

Low Porosity:

Reduces slag penetration and enhances durability.

Chemical Stability:

Resists corrosion from acids, alkalis, and molten metals.

Energy Efficiency:

Low thermal conductivity minimizes heat loss, reducing operational costs.

Customizable:

Available in various sizes, shapes, and alumina content levels.

 

Product technology:

 

The production of Special Clay Bricks involves advanced technology and precision engineering:

clay brick production process
Key steps include:

Raw Material Selection: High-purity clay and alumina are chosen for their thermal and chemical properties.

Mixing and Molding: Raw materials are blended with binders and molded into bricks using high-pressure pressing techniques.

High-Temperature Firing: Bricks are fired at extreme temperatures to enhance density, strength, and thermal stability.

Quality Testing: Each brick undergoes rigorous testing for thermal conductivity, compressive strength, and thermal shock resistance.

Surface Finishing: Smooth surfaces are achieved to minimize contamination and improve installation efficiency

Why Choose Us?

 

Global Supply Chain Expertise:

Our well-established logistics network ensures timely delivery to clients worldwide, even for urgent orders.

01

Tailored Solutions:

We offer customizable Special Clay fireBricks in various sizes, shapes, and alumina content levels to meet specific application needs.

02

Sustainability Commitment:

Our production processes are designed to minimize environmental impact, and our bricks enhance energy efficiency in industrial operations.

03

Comprehensive Technical Support:

Our team of experts provides end-to-end support, from product selection to installation guidance and after-sales service.

04

Competitive Pricing with Added Value:

We offer cost-effective solutions without compromising quality, along with flexible payment terms and bulk discounts.

05

 

Packing

  • Robust Packaging Materials:

Each brick is individually wrapped in shock-absorbent materials to prevent scratches and breakage during transit.

Bricks are securely stacked on wooden pallets and strapped to avoid movement during transportation.

  • Custom Packaging Options:

We offer tailored packaging solutions for bulk orders, including custom crating and reinforced wrapping, to meet specific shipping and storage needs.

  • Efficient Shipping Solutions:

Our global logistics network ensures timely delivery to clients worldwide.

We work with trusted carriers to provide real-time tracking and safe handling throughout the shipping process.

  • Clear Labeling and Documentation:

Each package is labeled with product specifications, including size, quantity, and handling instructions.

Necessary documentation, such as certificates of analysis and safety data sheets, is included for compliance and transparency.

fireclay brick packing

 

FAQ

 

Q: What is the lead time for Special Clay Bricks?

A: Lead times vary based on order size and customization requirements. Standard orders typically ship within 7-10 business days, while custom orders may take 2-3 weeks.

Q: Do you offer international shipping?

A: Yes, we ship Special Clay Bricks globally. Our logistics team ensures compliance with international shipping regulations and provides door-to-door delivery options.

Q: How are the bricks protected during transit?

A: Each brick is individually wrapped and secured on wooden pallets to prevent damage. We also use shock-absorbent materials and custom crating for added protection.

Q: Can I track my order?

A: Absolutely. Once your order is shipped, we provide a tracking number and real-time updates on the shipment status.

Q: What certifications do your Special Clay Bricks have?

A: Our bricks are manufactured to meet ISO, ASTM, and other international standards. Certificates of compliance are available upon request.

Q: Do you offer bulk discounts?

A: Yes, we provide competitive pricing and bulk discounts for large orders. Contact our sales team for a customized quote.

Q: What if the bricks arrive damaged?

A: In the rare event of damage during transit, please notify us immediately with photos and documentation. We will arrange for replacements or refunds as per our warranty policy.

Q: Can I request custom packaging for specific needs?

A: Yes, we offer custom packaging solutions to meet unique shipping and storage requirements. Let us know your needs, and we'll tailor the packaging accordingly.

 

 

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