Description

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Ceramic Fiber Modules stand out as a game-changing solution. These pre-assembled insulation units are designed for quick and easy installation, offering exceptional thermal insulation, superior thermal shock resistance, and long-lasting performance. Ideal for industrial furnaces, kilns, and boilers, Ceramic Fiber blanket Modules ensure reduced downtime and enhanced operational efficiency.

ceramic fiber module production line

Product Parameters

Brand Properties		STD Module	HP Module	HZ Module	PC Module
(%) Chemical Composition	Al₂O₃	44	45	34	71
	SiO₂	52	54	50	27
	Fe₂O₃+TiO₂	1.0	0.5	0.5	-
	ZrO₂	-	-	15	-
	K₂O+Na₂O+Fe₂O₃	1.0	0.2	0.2	0.2
Bulk Density (kg/m³)		128-240	128-240	128-240	128-196
Specification Temp. (℃)		1260	1350	1430	1600
(%) Linear Shrinkage after Heating		1000℃X24h≤2.5	1000℃X24h≤2.5	1000℃X24h≤3.5	1400℃X24h≤1.0
(w/m.k) Thermal Conductivity	400℃	0.090	0.101	0.118	0.09
	500℃	0.119	0.120	0.149	0.133
	600℃	0.152	0.175	0.172	0.160
Size(mm)		LENGTH：250-600 WIDTH：200-400 THICKNESS：200-400			LENGTH：100-600 WIDTH：150-300 THICKNESS：200-300

Product Usage:

Ceramic Fiber Modules are widely used in industries requiring efficient and durable insulation, including:

Steel Industry: Insulation for furnaces, ladles, and tundishes.
Glass Industry: Thermal barriers for glass melting tanks and annealing furnaces.
Petrochemical Industry: Insulation for heaters, reformers, and incinerators.
Power Plants: Thermal insulation for boilers and turbines.
Ceramic Industry: Kiln insulation for firing chambers.

Product Advantages

Quick Installation:

Pre-assembled design reduces installation time and labor costs.

Excellent Thermal Insulation:

Minimizes heat loss, improving energy efficiency.

Superior Thermal Shock Resistance:

Maintains structural integrity under rapid temperature changes.

Long-Lasting Durability:

Resists wear and degradation, ensuring a long lifespan.

Customizable:

Available in various sizes, densities, and shapes to meet specific requirements.

Energy Efficiency:

Reduces fuel consumption and operational costs.

Product technology:

The production of Ceramic Fiber Modules involves advanced technology and precision engineering:

Key steps include:

Raw Material Selection: High-purity alumina-silicate fibers are chosen for their thermal and chemical properties.

Fiber Spinning: Fibers are spun into a lightweight, flexible matrix.

Pre-Compression: The fibers are compressed and folded into modular shapes for easy installation.

Heat Treatment: Modules are fired at high temperatures to enhance density and thermal stability.

Quality Testing: Each module undergoes rigorous testing for thermal conductivity, compressive strength, and fire resistance.

Why Choose Us?

Decades of Industry Expertise:

With over 20 years of experience in the refractory and insulation industry, we understand the unique challenges of high-temperature applications. Our expertise ensures that our Ceramic Fiber Modules meet the highest standards of quality and performance.

Advanced Manufacturing Technology:

We utilize state-of-the-art production facilities and cutting-edge technology to manufacture Ceramic Fiber foldable Modules. Our advanced processes ensure consistent quality, durability, and thermal efficiency in every product.

Custom Solutions for Every Need:

We offer fully customizable Ceramic Fiber blanket Modules tailored to your specific requirements. Whether you need unique sizes, densities, or shapes, we can deliver solutions that perfectly fit your application.

Global Reach with Local Support:

We serve clients across the globe, backed by a robust distribution network and local support teams. No matter where you are, we ensure timely delivery and expert assistance.

Sustainability Focus:

Our Modules are designed to enhance energy efficiency, reducing fuel consumption and operational costs. By choosing our products, you contribute to sustainable and eco-friendly industrial practices.

Competitive Pricing:

We offer high-quality Ceramic Fiber insulation Modules at competitive prices, ensuring you get the best value without compromising on performance.

24/7 Customer Support:

Our dedicated support team is available around the clock to assist with product selection, installation guidance, and after-sales service. We are committed to your satisfaction and success.

Packing

To ensure safe delivery and handling, our Ceramic Fibre Modules are packaged with care:
Wooden Crates: Securely packed to prevent damage during transit.
Protective Wrapping: Each module is wrapped to avoid scratches and breakage.
Custom Packaging: Available upon request to meet specific shipping and storage needs.

FAQ

Q: What is the maximum temperature resistance of Ceramic Fibre Modules?

A: Our modules can withstand temperatures up to 1260°C (2300°F), making them ideal for high-temperature applications.

Q: Are Ceramic Fiber foldable Modules easy to install?

A: Yes, their pre-assembled design allows for quick and easy installation, reducing labor costs.

Q: Can these modules resist thermal shock?

A: Absolutely. They offer excellent thermal shock resistance, maintaining structural integrity under rapid temperature changes.

Q: What industries commonly use Ceramic Fiber insulation Modules?

A: They are widely used in the steel, glass, petrochemical, power generation, and ceramic industries.

Q: Can I customize the size and density of these modules?

A: Yes, we offer customizable dimensions and densities to meet specific application requirements.

Q: Do you provide after-sales support?

A: Yes, our team offers 24/7 technical support to ensure optimal performance and address any concerns.

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Ceramic Fiber Module