Ceramic Fiber Yarn

Ceramic Fiber Yarn
Details:
Ceramic fiber yarn is produced using a specialized process that involves spinning fine ceramic fibers into a flexible and durable yarn. These fibers, typically composed of alumina and silica, allow the yarn to maintain its integrity at high temperatures. The yarn is reinforced with fiberglass filaments or high-temperature-resistant alloy wires to enhance its mechanical strength and durability. The resulting product is white, odorless, and suitable for continuous use at temperatures up to 1050°C (1922°F), with short-term use temperatures reaching up to 1260°C (2300°F)
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Description
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ceramic fiber yarn is manufactured using high-purity alumina-silicate fibers (Al₂O₃ 45-55%, SiO₂ 45-55%), reinforced with either glass filament or stainless steel wire to enhance tensile strength for different application requirements. The product range includes multiple grades to address diverse operational needs:

Standard Ceramic Fibre Yarn (without reinforcement) – For general high-temperature wrapping and stitching

Glass Filament-Reinforced Yarn – Provides electrical insulation and moderate strength

Stainless Steel Wire-Reinforced Yarn – Maximum mechanical strength for load-bearing applications

Product Parameters

 

Brand
Properties

Bio-Soluble fiber rope/cloth/tap/yarn

Ceramic fiber rope/cloth/tap/yarn

GF-

Rope/Cloth/Tape/Yarn

SS-

Rope/Cloth/Tape/Yarn

GF-Rope/Cloth/Tape/Yarn

SS-Rope/Cloth/Tape/Yarn

Specification Temp. (℃)

1260

Working Temp. (℃)

500-600

1100

500-600

1100

Bulk Density (kg/m3)

500

Organic matter

15

Moisture Content(%)

1


Chemical

Composition

SiO2

55-65

51

CaO

23-35

--

MgO

5-10

--

Al2O3

--

45

Fe2O3

--

0.8

Reinforced material

Glass Filament

Stainless steel 304

Glass Filament

Stainless steel 304

Product Usage:

 

Ceramic fiber yarn is utilized across various industries due to its superior properties:

Industrial Heat Insulation: Used for covering and insulating high-temperature pipes, containers, and kilns.

Fire Protection: Used in fire shutters, fire doors, fire suits, and fire blankets.

High-Temperature Filtration: Used in chemical industry purification systems.

Safety and Protective Clothing: Used for making heat-resistant clothing, gloves, and helmets.

Sealing and Gasketing: Used in high-temperature valves and flanges.

Electrical Insulation: Used for covering cables and electrical components

 

Product Advantages

 

Temperature Resistance: Continuous use up to 1260°C (2300°F), short-term exposure to 1400°C (2552°F)
✔ Low Thermal Conductivity: 0.12 W/m·K at 600°C, reducing heat loss and improving energy efficiency
✔ Chemical Stability: Resistant to most acids, alkalis, and organic solvents
✔ Flexibility & Strength: Tensile strength up to 150 N/mm² (steel-reinforced version)
✔ Non-Combustible: Meets ASTM E136 and ISO 1182 fire safety standards
✔ Customizable: Available in diameters from 1mm to 6mm, with optional silicone coatings for abrasion resistance

Available in standard spool lengths (500m, 1000m, 2000m), the yarn can be further processed into braided ropes, woven tapes, or sewing threads for specialized applications.

 

Product technology:

 

 

ceramic fiber rope production

Key steps include:

Raw Material Preparation: High-purity alumina-silica materials are carefully selected to ensure uniformity and purity.

Fiber Formation: The raw materials are converted into fine ceramic fibers through a sol-gel synthesis process.

Reinforcement: The fibers are reinforced with fiberglass filaments or alloy steel wires to enhance strength and durability.

Spinning: The reinforced fibers are spun into yarn using specialized techniques to achieve the desired thickness and strength.

Quality Control: Each batch of yarn undergoes rigorous quality control checks to ensure it meets the highest standards

Why Choose Us?

 

1

23+

years experience focus on refractories field

2

2 plants

with 3 sets of tunnel kilns for 120,000 tonnes capacity

3

3 QC

Labs Technology Centres

4

120+ employees

with ISO9001,TUV,SGS,Intertek certifications

5

100+

abroad customers in 50+ countries

6

20+

major industry furnace projects yearly

 

Packing

Ceramic fiber yarn is typically packaged in polybags and cartons on pallets to ensure safe transportation and storage. The packaging is designed to protect the yarn from moisture and physical damage, maintaining its integrity until it reaches the end-user

ceramic fiber rope packing

 

FAQ

 

Q: Can ceramic fiber yarn be used in direct flame contact?

A: Yes, our standard yarn withstands direct flame up to 1260°C (2300°F). For higher temperatures, we recommend alumina-silica blended yarns rated to 1400°C (2552°F).

Q: How does steel-reinforced yarn compare to glass-reinforced?

A: Steel-reinforced offers 3x higher tensile strength for load-bearing applications, while glass-reinforced provides better electrical insulation.

Q: Can ceramic fiber yarn be customized for specific applications?

A: Yes, our company offers customization options to meet the unique requirements of different industrial applications

Q: What safety precautions are needed during handling?

A:Wear gloves and N95 masks during installation. Fibers become harmless after first heat treatment above 600°C (1112°F).

 

 

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