Ceramic fiber heaters represent a breakthrough in industrial heating technology, combining the exceptional thermal properties of high-purity ceramic fibers with precision heating element integration. These advanced heaters operate at temperatures up to 1200°C (2192°F) while delivering 30-50% greater energy efficiency compared to conventional metal sheath heaters. Engineered for demanding industrial applications, ceramic fiber heating elements feature a unique low thermal mass design that enables rapid heat-up times (typically 3-5 minutes to 800°C) and precise temperature control (±1°C stability). The heaters' monolithic ceramic fiber construction provides uniform heat distribution across the entire surface, eliminating hot spots that can compromise process quality in applications such as semiconductor manufacturing, glass processing, and aerospace component testing.
Product Parameters
|
chamber size (L*W*H) |
power |
voltage |
working temperature |
|
|
200x120x80 mm |
1.5 kw |
220 V |
1200℃ |
|
|
200x150x150 mm |
2.5 kw |
220 V |
1200℃ |
|
|
300x200x120 mm |
3 kw |
220 V |
1200℃ |
|
|
300x200x200 mm |
4 kw |
220 V |
1200℃ |
|
|
300x300x300 mm |
6 kw |
220 V |
1200℃ |
|
Product Usage:
Ceramic fiber heaters serve critical functions across multiple high-tech industries:
Electronics Manufacturing
PCB preheating and soldering
Semiconductor wafer processing
Display panel curing
Automotive & Aerospace
Composite curing for carbon fiber components
Battery cell formation in EV production
Radome testing under extreme conditions
Food & Pharmaceutical
Aseptic processing line heating
Freeze-dryer shelf heating
Packaging seal bar heating
Product Advantages
Ceramic fiber heaters offer several key features that make them stand out in the market. They have low thermal mass and low specific heat, resulting in very low heat retention. This means that more energy is directed towards heating the load rather than being absorbed by the insulation, leading to reduced energy consumption and longer element life. The heaters also exhibit excellent resistance to thermal shock, allowing for shorter heat-up and cool-down periods. Additionally, they are 100% inorganic, free of organics and asbestos, and resistant to chemical attack, making them suitable for high-temperature applications
Product technology:
The manufacturing process of ceramic fiber heaters involves several steps to ensure high quality and performance. High-quality Fe-Cr-Al alloy resistance wire is helically wound and embedded in a rigid body of vacuum-formed high-temperature refractory fiber. The heaters are then subjected to rigorous quality control measures to ensure they meet international safety standards. The final products are tested for uniform heat distribution, thermal shock resistance, and chemical resistance
Why Choose Us?
23+
years experience focus on refractories field
2 plants
with 3 sets of tunnel kilns for 120,000 tonnes capacity
3 QC
Labs Technology Centres
120+ employees
with ISO9001,TUV,SGS,Intertek certifications
100+
abroad customers in 50+ countries
20+
major industry furnace projects yearly
Packing
Ceramic fiber heaters are packaged to ensure ease of handling, transportation, and storage. Each heater is wrapped in protective plastic film to prevent damage and moisture absorption. The packaged heaters are then placed in durable carton boxes, with each box containing multiple units for bulk shipments. This packaging design ensures that the heaters remain in optimal condition during transportation and storage
FAQ
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