Ceramic Super Intalox Saddle features a distinctive saddle-like shape with corrugated edges and a series of small openings on its surface. This design not only promotes free fluid passage but also prevents nesting, ensuring consistent performance over time. The ceramic material used is known for its high purity and excellent resistance to acids, alkalis, and organic solvents, except for hydrofluoric acid. The manufacturing process involves precise shaping and firing techniques to achieve uniformity and durability. Each saddle is carefully inspected to meet stringent quality standards, ensuring long-term reliability and performance
Product Parameters
| Name | Sze (mm) | Specific area (m3/m3) | Void volume (m3/m3) | Bulk density (kg/m3) | Number per volume (n/m3) |
| Supper Intalox | 25x20x3 | 190 | 0.75 | 750 | 76933 |
| 38x30x4 | 131 | 0.78 | 680 | 15400 | |
| 50x42x5 | 88.4 | 0.79 | 620 | 6450 | |
| 76x53x9 | 58.5 | 0.8 | 580 | 1976 |
Product Usage:
Ceramic Super Intalox Saddle is a versatile and high-performance packing material, renowned for its excellent acid and heat resistance. It is extensively used in a variety of industrial towers, including scrubbing towers, drying towers, absorption towers, and cooling towers. These applications span multiple industries such as chemical, metallurgical, gas, oxygen, medicine, acid, and fertilizer production. Its robust construction and superior properties make it an ideal choice for enhancing process efficiency and reliability in demanding environments.
Product Advantages
Ceramic Super Intalox Saddle is designed to deliver enhanced performance in mass transfer operations, ensuring high efficiency and reliability. Crafted from high-quality ceramic material, it offers long-lasting durability and excellent resistance to corrosive environments, making it ideal for harsh industrial settings. Its low maintenance requirements and high durability contribute to significant cost savings, making it a cost-effective solution for optimizing industrial processes.
Product technology:
The manufacturing process of the Ceramic Super Intalox Saddle is a meticulous and highly controlled procedure designed to ensure the highest quality standards. It begins with the selection of high-purity ceramic raw materials, which are carefully sourced to ensure consistency and reliability. These materials are then mixed and shaped into the distinctive saddle form using advanced extrusion techniques. The shaped saddles undergo a rigorous firing process at extremely high temperatures, which is crucial for achieving the desired ceramic properties such as thermal stability and chemical resistance. This firing process is carefully monitored to ensure uniformity and consistency in each piece. After firing, the saddles are subjected to precision machining to achieve the required dimensions and surface finish. Each saddle is thoroughly inspected to meet stringent quality standards, ensuring that it can withstand the rigors of industrial use. The final product is a high-performance packing material that offers superior efficiency and durability in various applications.
Why Choose Us?
23+
years experience focus on refractories field
2 plants
with 3 sets of tunnel kilns for 120,000 tonnes capacity
3 QC
Labs Technology Centres
120+ employees
with ISO9001,TUV,SGS,Intertek certifications
100+
abroad customers in 50+ countries
20+
major industry furnace projects yearly
Packing
Proper packaging is essential to ensure the safe transportation and storage of the Ceramic Super Intalox Saddle. At Thermaxcel, we take great care to package our products in a way that protects them from physical damage and environmental factors during transit. The saddles are typically packaged in sturdy plastic bags or jumbo bags, which provide adequate protection against moisture and mechanical stress. The packaging material is chosen for its durability and moisture resistance, ensuring that the saddles remain in excellent condition until they reach the end-user.
FAQ
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