Cordierite Saggers

Cordierite Saggers
Details:
Cordierite saggers are made from cordierite, a magnesium iron aluminum cyclosilicate known for its low thermal expansion, excellent thermal shock resistance, and high thermal stability. Combined with mullite, an aluminum silicate, cordierite box saggers offer superior strength and durability, making them ideal for use in industries such as ceramics, metallurgy, and lithium battery production.
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Description
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Cordierite saggers are manufactured using high-quality raw materials such as cordierite and mullite. The production process involves precise material formulation and high-temperature sintering to achieve a dense and stable structure. These saggers exhibit excellent thermal properties, including low thermal expansion and high thermal shock resistance. They also possess high mechanical strength and chemical inertness, ensuring they remain stable and durable in harsh environments

Corundum mullite sagger production line

Product Parameters

 

Properties

Cordierite saggers Data Sheet

 

Apparent Porosity (%)

≤24

 

Bulk Density (g/cm3)

2.10-2.20

 

Cold Crushing Strength (MPa)

30-35

 @0.2MPa

PaRefractoriness Under Load (℃)

1,300

 

Chemical

Composition (%)

 

Al2O3

≥26

SiO2

≤62

MgO

≥7

TiO2

≤1.0

Fe2O3

≤0.6

K2O

≤0.3

 

 

Product Usage:

 

Cordierite saggers are widely used across various industries due to their superior properties:

Ceramics: Used for firing high-purity ceramic powders, ensuring consistent results and preventing contamination.

Electronics: Essential for sintering electronic components such as ceramic capacitors and substrates.

Lithium Battery Production: Critical for the sintering of lithium battery cathode materials, ensuring uniform temperature distribution and high-quality production.

Metallurgy: Used in metal smelting and heat treatment processes for their high-temperature stability and resistance to chemical attack

 

Product Advantages

Low Thermal Expansion

Ensures minimal dimensional changes during temperature fluctuations, preventing deformation

High Thermal Shock Resistance

Withstands rapid temperature changes without cracking or warping

Chemical Inertness

Resistant to chemical reactions, ensuring the purity and stability of processed materials

Energy Efficiency

Reduces heat loss during sintering, lowering energy consumption

Durability

Long service life with minimal maintenance required

Customizable:

Available in various sizes and shapes to meet specific application requirements.

 

Product technology:

 

The production of Corundum Mullite ceramic Saggers involves advanced technology and rigorous quality control to ensure superior performance. Key steps include:

Corundum mullite sagger production process
Key steps include:

Material Selection: High-quality cordierite and mullite are carefully selected to ensure stability and uniformity.

Crushing and Screening: Raw materials are crushed and screened to achieve the required particle size distribution.

Mixing and Molding: The materials are mixed in specific proportions and molded, usually by pressing or injection molding.

High-Temperature Firing: The molded saggers are fired at high temperatures to ensure density and heat resistance.

Cooling and Inspection: After cooling, the saggers are inspected and trimmed to ensure they meet quality standards

Why Choose Us?

 

1

High-Quality Materials:

We use only high-purity magnesia to ensure superior performance and durability.

2

Advanced Manufacturing:

State-of-the-art technology and rigorous quality control guarantee consistent quality.

3

Custom Solutions:

Tailored products to meet specific application requirements.

4

Global Expertise:

Trusted by clients worldwide for reliable and innovative refractory solutions.

5

Competitive Pricing:

Cost-effective solutions without compromising quality.

6

24/7 After-Sales Support:

Our team is always available to provide technical assistance and troubleshooting.

Packing

  • Cordierite saggers are typically packaged in wooden crates or pallets to ensure safe transportation and storage. Each sagger is carefully wrapped to prevent damage during transit. The packaging is designed to protect the saggers from moisture and physical impact, maintaining their integrity until they reach the end-user
Corundum mullite sagger pack

 

FAQ

 

Q: What are the primary advantages of using cordierite saggers over other refractory materials?

A: Cordierite box saggers offer superior thermal shock resistance, low thermal expansion, and high mechanical strength, making them ideal for high-temperature applications

Q: How do cordierite box saggers contribute to energy efficiency in industrial processes?

A: The low thermal conductivity of cordierite refractory saggers reduces heat loss during sintering, lowering energy consumption

Q: Can cordierite refractory saggers be customized for specific applications?

A: Yes, our company offers customization options to meet the unique requirements of different industrial applications

Q: What is the typical working temperature range for cordierite box saggers?

A: Cordierite refractory saggers can withstand temperatures up to 1700°C, making them suitable for high-temperature processes

Q: How do cordierite box saggers ensure the purity of processed materials?

A: The chemical inertness of cordierite box saggers prevents unwanted reactions, ensuring the purity and stability of processed materials

Q: What industries commonly use cordierite refractory saggers?

A: Cordierite box saggers are widely used in ceramics, electronics, lithium battery production, and metallurgy due to their superior thermal and mechanical properties

 

 

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