Description

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Refractory mortar is consists of finely ground refractory aggregates, such as fireclay and silica, combined with binders that enhance its adhesive properties. The mortar is available in various compositions to suit different temperature ranges and specific industrial needs. It is typically supplied in powder form, which allows for easy mixing with water on-site. Once mixed, the mortar exhibits excellent workability, making it easy to apply and spread between refractory bricks or other components. Its high refractoriness ensures that it maintains its structural integrity even at temperatures exceeding 1500°C.

Product Parameters

Brand Properties		Alumina					Clay						Insulating
Brand Properties		MA-39	MA-38	MA-37	MA-36	MA-35	MA-34	MA-33	MA-32	MA-31	MA-30	MA-28	MI-1	MI-2	MI-3
Refractoriness(SK)		39	38	37	36	35	34	33	32	31	30	28	-	-	-
(%) Chemical Analysis	Al₂O₃	80	72	62	55	45	43	40	35	30	28	28	-	-	-
(%) Chemical Analysis	SiO₂	10	18	28	34	45	47	50	55	60	62	64	-	-	-
Grain size (%)	-1.0М	100	100	100	100	100	100	100	100	100	100	100	100	100	100
Grain size (%)	-0.074М	55	50	40	40	40	45	45	45	45	45	45	30	30	30
Bonding Strength (kg/m3)	105℃x24hrs	15	15	15	15	15	10	10	15	15	15	15	5	5	5
	1,000℃x3hrs	15	15	20	20	20	15	15	15	15	15	15	15	6	6
	1,400℃x3hrs	30	30	35	35	35	-	-	-	-	-	-	-	-	-
Bonding Time(min)		1 ~ 3					1 ~ 3						1 ~ 3
Main Applications		Alumina & Insulating Brick					Clay & Insulating Brick						Insulating Brick

Brand Properties		MH-40	MH-39	MH-38	MH-37	MH-36	MH-35	MH-34	MH-33	MH-32
Refractoriness(SK)		40	39	38	37	36	35	34	33	32
(%) Chemical Analysis	Al₂O₃	90	80	72	59	54	47	40	35	31
(%) Chemical Analysis	SiO₂	-	10	18	32	36	45	52	55	60
Grain size (%)	-1.00М	100	100	100	100	100	100	100	100	100
Grain size (%)	-0.074М	-	70	50	50	50	40	40	40	40
Bonding Time(min)		1 ~ 3			1 ~ 3			1 ~ 3

Product Usage:

In the steel industry, it is used for constructing and repairing furnace linings, ensuring the longevity and efficiency of steelmaking processes.
In glass manufacturing, refractory cement mortar is essential for building and maintaining kilns, where it withstands the high temperatures and chemical environments required for glass production.
The ceramic industry also relies on refractory mortar for constructing kilns and other high-temperature equipment.
it is used in the cement industry for repairing and maintaining cement kilns. It is also suitable for applications in petrochemical plants, where it provides a reliable solution for high-temperature piping and equipment.

Product Advantages

high refractoriness

it can withstand extreme temperatures without degradation, maintaining the structural integrity of refractory installations.

excellent adhesion properties

allow it to bond effectively with refractory bricks and other materials, ensuring a strong and durable construction.

thermal shock resistance

Its resistance to chemical attack further enhances its longevity and reliability in harsh industrial conditions. .

convenient to use

the mortar's easy mixing and application properties make it , reducing installation time and labor costs.

24/7 Technical Support:

Our experts are always available to assist with installation, troubleshooting, and optimization.

Product technology:

Key steps include:

The process begins with the selection of refractory aggregates, such as fireclay and silica, which are ground into fine powders. These aggregates are then mixed with binders, such as calcium aluminate cement, to enhance refractory mortar's adhesive properties. The mixture is carefully formulated to ensure optimal workability and refractoriness. The final product is thoroughly tested to meet industry standards and specifications. The mortar is typically supplied in powder form, which allows for easy transportation and storage. On-site mixing with water ensures that the mortar achieves the desired consistency for application.

Why Choose Us?

23+

years experience focus on refractories field

2 plants

with 3 sets of tunnel kilns for 120,000 tonnes capacity

3 QC

Labs Technology Centres

120+ employees

with ISO9001,TUV,SGS,Intertek certifications

100+

abroad customers in 50+ countries

20+

major industry furnace projects yearly

Packing

The mortar is typically packaged in durable, moisture-resistant bags made from high-quality materials such as polypropylene or woven polyethylene. These bags are designed to protect the product from environmental factors such as humidity, dust, and physical damage. For bulk quantities, the bags are often palletized and secured with stretch wrap or banding to facilitate easy handling and transportation.

$refractory castable pack$

FAQ

Q: What is the temperature range of refractory mortar?

A: Refractory mortar is designed to withstand temperatures up to 1500°C, making it suitable for high-temperature industrial applications.

Q: Is refractory cement mortar easy to apply?

A: Yes, refractory cement mortar is supplied in powder form, which allows for easy mixing with water on-site. It exhibits excellent workability, making it easy to apply and spread.

Q: Can refractories mortar be used for repairs?

A: Absolutely, refractories mortar is ideal for repairing damaged refractory installations. Its strong bonding properties ensure a durable repair that can withstand high temperatures.

Q: How does refractory mud mortars resist thermal shock?

A: Refractory mud mortars is formulated to withstand rapid temperature changes, making it resistant to thermal shock. This ensures that it maintains its structural integrity under harsh conditions.

Q: Is refractory mud mortar chemically resistant?

A:Yes, refractory mud mortar is resistant to chemical attack, making it suitable for applications involving harsh chemical environments

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