Gunning Mix

Gunning Mix
Details:
Gunning mix is the refractory materials which adopts spraying methods.It is a technology for furnace building or repairing.Gunnig mixes is a mixture which is made by binder,and with a range of particle size distribution of refractory aggregate and admixture.
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Description
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Gunning mixes are composed of high-quality refractory aggregates, binders, and additives that provide excellent thermal stability and mechanical strength. These materials are designed to be applied using a pneumatic gunning process, which allows for rapid and even distribution. The mix is typically supplied in powder form, which can be easily mixed with water on-site to achieve the desired consistency. Once applied, the gunning mass quickly sets and hardens, forming a durable and heat-resistant layer. Its ability to withstand extreme temperatures and harsh operating conditions makes it an ideal choice for industries requiring robust and reliable refractory solutions.

 

Product Parameters

 

Items High Aluminum Mullite Corundum
Al2O3 65 70 85
Bulk Density 110°Cx24h 2.5 2.6 2.8
g/cm3
MOR MPa 110°Cx24h 10 11 12
1110°Cx3h 12 13 14
Cold Crushing 110°Cx24h 80 90 100
Strength MPa 1110°Cx3h 90 90 100
Linear Dimensional 1110°Cx3h ±0.5 ±0.5 ±0.5
Change %
Recommended

Rear entrance of the

cement kiln

Great cooler of cement kiln

kiln hood, tertiary duct

Front kiln-eye of large cement kiln

coal burner

application part kiln hood, rear end of the cooler

 

Product Usage:


Refractory gunning material is an unshaped refractory material that prolongs the service life of kilns and reduces the user's expenditure on refractory materials. After spraying on major kilns and thermal equipment, the use effect is very significant.
Refractory Gunning Mix is mainly used to repair the lining of kilns or thermal equipment, blast furnaces, hot blast furnaces, tap ditch, open hearth furnace, converter and electric furnace, heating furnace, flue, chimney, etc., such as RH furnace dip pipe, ladle, hot metal ditch, etc.

 

Product Advantages

 

high refractoriness

Gunning mixes are formulated to withstand temperatures up to 1800°C, ensuring they remain stable and durable in high-temperature applications.

01

Quick Application

The pneumatic gunning process allows for rapid application, reducing installation time and labor costs.

02

Strong Adhesion

The mix provides excellent adhesion to existing refractory surfaces, ensuring a strong bond and long-lasting repair.

03

Thermal Shock Resistance

Gunning mass mixes are designed to resist thermal shock, maintaining their integrity under rapid temperature changes.

04

Chemical Stability

These materials are resistant to chemical attack, making them suitable for harsh industrial environments

05

 

 

 

Product technology:

production process
Key steps include:

The process begins with the selection of refractory aggregates, such as fireclay, silica, and alumina, which are ground into fine powders. These aggregates are then mixed with binders and additives, such as calcium aluminate cement and plasticizers, to enhance the material's workability and durability. The mixture is carefully formulated to ensure optimal plasticity and refractoriness. The final product is thoroughly tested to meet industry standards and specifications. The gunning mix is typically supplied in powder form, which allows for easy transportation and storage. On-site mixing with water ensures that the material achieves the desired consistency for application.

Why Choose Us?

1

23+

years experience focus on refractories field

2

2 plants

with 3 sets of tunnel kilns for 120,000 tonnes capacity

3

3 QC

Labs Technology Centres

4

120+ employees

with ISO9001,TUV,SGS,Intertek certifications

5

100+

abroad customers in 50+ countries

6

20+

major industry furnace projects yearly

 

Packing

The material is typically packaged in durable, moisture-resistant bags made from high-quality materials such as polypropylene or woven polyethylene. For bulk quantities, the bags are often palletized and secured with stretch wrap or banding to facilitate easy handling and transportation.

refractory castable pack

 

FAQ

 

Q: What is the temperature range of gunning mixes?

A: Gunning masses are designed to withstand temperatures up to 1800°C, making them suitable for high-temperature industrial applications.

Q: Is gunit mix easy to apply?

A: Yes, gunit mixes are designed for pneumatic application, allowing for rapid and even distribution. They are easy to mix and apply, reducing installation time and labor costs.

Q: Can monolithic gunnig mix be used for repairs?

A: Absolutely, monolithic gunnig mixes are ideal for repairing damaged refractory installations. Their strong bonding properties ensure a durable repair that can withstand high temperatures.

Q: Is refractory gunning mix chemically resistant?

A:Yes, gunning masses are resistant to chemical attack, making them suitable for applications involving harsh chemical environments.

 

 

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